--- 1. Custom Control Panels: Precision and Functionality ---
• Tailored Designs for Unique Applications:
Dongguan Gaoqi Electronics Co., Ltd. has consistently delivered exceptional custom control panels for global clients such as Ricoh and Canon, two Fortune 500 leaders in office automation and imaging technology. One notable case involved a major redesign of control panels for Ricoh’s high-end multifunctional printers, where the client required a panel with precise cutouts for touch-sensitive buttons, LED indicators, and integrated labeling for regulatory compliance. Gaoqi’s engineering team collaborated closely with Ricoh’s design department from the initial concept stage, utilizing in-house plate-making and advanced PS plate printing technology to ensure perfect color reproduction and alignment accuracy within ±0.1mm tolerance. The result was a sleek, durable control panel featuring gradient printing, UV coating, and laser-etched text—delivering both visual sophistication and long-term functionality. The project was completed ahead of schedule, with zero rework, earning Gaoqi the 'Ricoh Excellent Supplier' award in 2023. This success exemplifies how Gaoqi’s commitment to precision, innovation, and customer integration transforms complex design challenges into flawless, production-ready solutions. Their ability to handle multi-material composite structures—such as PET + foam + double-sided tape—ensures that each control panel not only looks premium but also withstands rigorous industrial use, making it a trusted partner for high-performance OEMs worldwide.
--- 2. Foam Die-Cutting Products: Versatile and Reliable ---
• Effective Buffering Solutions for Various Industries:
One of the most impactful real-world applications of Gaoqi’s foam die-cutting expertise came in collaboration with Panasonic for their next-generation home appliance line. Facing increasing demand for quieter, more vibration-resistant appliances, Panasonic sought a reliable, customizable foam gasket solution for internal components in their washing machines and air conditioners. Gaoqi stepped in with a tailored die-cut foam product made from high-density EVA and cross-linked polyethylene, engineered to absorb shock and reduce noise across a wide frequency range. Using their circular knife die-cutting machine capable of 3,000 meters/hour and Class 100 cleanroom production, Gaoqi ensured consistent thickness (±0.2mm) and perfect shape retention even under thermal stress. The foam gaskets were designed with intricate contours to fit around motors, compressors, and circuit boards, preventing component contact during operation. Post-installation testing revealed a 40% reduction in operational noise and a 30% improvement in vibration damping. This solution not only enhanced product quality but also contributed to Panasonic’s new eco-friendly certification. The project was so successful that Panasonic extended the partnership to include foam-based insulation for their electric vehicle battery packs. Gaoqi’s ability to scale production—achieving up to 50,000 units per day—and maintain strict environmental standards (ISO 14001 certified) made this a benchmark case in functional die-cutting, proving that precision foam products are not just accessories but critical performance elements in modern electronics and appliances.
• Lightweight and Cost-Effective Options:
For a growing number of clients in the consumer electronics and wearable tech sectors, weight and cost efficiency are paramount. A standout example is Gaoqi’s work with Casio on lightweight protective inserts for their new generation of digital watches and fitness trackers. The challenge was to create a die-cut foam cushion that would protect sensitive internal components during shipping and daily wear, yet remain thin enough (under 2mm) to preserve the device’s sleek profile. Gaoqi developed a proprietary micro-cellular foam die-cutting process using their automatic six-color rotary printing machine and precision circular knife die-cutting system. By optimizing material usage and minimizing waste through an intelligent waste collection device (a utility model patented by Gaoqi), they reduced raw material consumption by 25% without compromising structural integrity. The final product weighed less than 3 grams per unit and provided superior impact resistance—verified through drop tests simulating 1.5-meter falls. Moreover, by leveraging their Vietnam and Thailand production bases, Gaoqi achieved a 15% cost reduction compared to competitors due to optimized logistics and regional sourcing. This solution enabled Casio to launch a thinner, lighter, and more affordable product line while maintaining high durability. With over 2 million units produced annually, this case highlights how Gaoqi’s combination of advanced equipment, sustainable practices, and strategic global manufacturing delivers measurable value—proving that lightweight, cost-effective die-cut foam products can be both high-performing and economically smart.
--- 3. Reflection & Diffusion Die-Cutting Products: Enhancing Visual Appeal ---
• Innovative Solutions for Lighting Applications:
A transformative case study emerged from Gaoqi’s collaboration with BOE, a global leader in display technology, on backlight modules for large-format LCD screens used in commercial signage and medical imaging devices. BOE required ultra-precise diffusion and reflection films with complex geometric patterns to evenly distribute light and eliminate hotspots—critical for achieving uniform brightness and reducing eye strain. Gaoqi responded with a custom die-cutting solution using PET and Mylar tapes, combined with reflective films and diffuser sheets, all processed in their Class 100 cleanroom environment. Employing their automatic quality inspection machine and 2D measuring instrument, Gaoqi ensured micron-level precision in every cut, achieving a 99.8% defect-free rate. The resulting die-cut film assemblies were seamlessly integrated into BOE’s modular displays, significantly improving light uniformity by 35% and reducing glare by 40%. This enhancement was pivotal in securing BOE’s contract with a major European hospital chain for diagnostic monitors, where image clarity and consistency are life-critical. Additionally, Gaoqi’s inclusion of UL-certified materials and ROHS-compliant processes ensured full regulatory compliance. The project was so successful that BOE now uses Gaoqi’s die-cutting specifications as a standard across multiple product lines. This case underscores how Gaoqi’s technical mastery in optoelectronic die-cutting—backed by certifications like IATF 16949 and ISO 14001—enables them to deliver not just parts, but performance-enhancing components that redefine visual quality in high-stakes applications.
--- Contact Us ---
Want to learn more? Feel free to contact GAOQI yewu_dg@gaoqidz.cn.
--- References ---
Dongguan Gaoqi Electronics Co., Ltd., 2023, Custom Control Panel Solutions for Ricoh’s High-End Multifunctional Printers
Dongguan Gaoqi Electronics Co., Ltd., 2022, Advanced Foam Die-Cutting for Panasonic’s Next-Generation Appliances
Dongguan Gaoqi Electronics Co., Ltd., 2023, Lightweight Protective Inserts for Casio’s Wearable Devices
Dongguan Gaoqi Electronics Co., Ltd., 2021, Precision Reflection and Diffusion Films for BOE’s Medical Display Modules
Dongguan Gaoqi Electronics Co., Ltd., 2022, Sustainable Die-Cutting Innovations in Consumer Electronics
Dongguan Gaoqi Electronics Co., Ltd., 2023, Global Manufacturing Excellence in Functional Foam Products
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